Revolutionizing Waste Recycling: The Rise of Continuous Screw Pyrolysis Plants

As global waste management challenges intensify, innovative technologies such as the Continuous Screw Pyrolysis Plant are transforming how industries process scrap tyres, plastics, and other non-recyclable waste into valuable resources. Thanks to its advanced engineering and high efficiency, this technology is being rapidly adopted across Europe, offering a sustainable solution to the world’s waste crisis.

A Breakthrough in Pyrolysis Technology

Unlike traditional batch pyrolysis systems, the Continuous Screw Pyrolysis Plant operates continuously, significantly boosting processing capacity while cutting energy consumption. Its unique twin-screw (or auger-driven) reactor ensures uniform heat distribution, maximising yields of high-quality pyrolysis oil, carbon black, and syngas.

Key advantages include:
✔ Higher Efficiency – Continuous feeding and discharging enable 24/7 operation, processing 30–50 tonnes of waste per day.
✔ Superior Product Quality – The screw mechanism prevents overheating, producing cleaner oil (45–55% yield) and purer carbon black.
✔ Lower Operating Costs – Fully automated controls reduce labour requirements, while self-generated syngas lowers external fuel costs.
✔ EU Compliance – The closed-system design meets CE and REACH emissions standards, making it ideal for environmentally regulated markets.

Driving the Circular Economy in Europe

European nations – particularly Germany, Italy, and the Scandinavian countries – are leading the adoption of continuous screw pyrolysis systems to meet strict landfill bans and carbon neutrality targets. Examples include:

• A German Tyre Recycling facility recently upgraded to a continuous screw system, increasing output by 40% while slashing energy use.
• Italian waste processors note that the technology’s compact footprint is well-suited to urban facilities where space is limited.

Industry Outlook

Experts predict the global pyrolysis market will surpass €500 million by 2027, with continuous screw plants dominating due to their scalability. “This technology bridges the gap between waste disposal and Resource Recovery,” says an industry expert.

About Huayuan Tech

Huayuan Tech is a pioneer in sustainable pyrolysis solutions, specialising in CE-certified continuous screw pyrolysis plants for tyre, plastic. With installations in Europe, we empower businesses to convert waste into profit while reducing environmental impact.