Pyrolysis Oil Refining Plant

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Pyrolysis Oil Refining Plant

The distillation equipment of tire pyrolysis oil or other waste oil adopts the technology of vacuum atomization flash distillation. It is different from the traditional distillation, which depends on the boiling point difference separation principle, but realizes the liquid-liquid separation by the difference of the average free path of molecular motion of different substances. The free path of molecular motion refers to the distance between two adjacent collisions of a molecule. Light molecules will overflow from the liquid surface due to different distances of light molecules and heavy molecules entering the liquid surface after heating. The vacuum atomization flash distillation technology not only speeds up the molecular overflow time, but also makes the oil products not turn color after rectification.

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Advantages Technical Date Application Customer Case Contact Us

Advantages

Short range molecular distillation adopts atomized flash distillation technology, which has incomparable advantages over other separation technologies;

1. Low working temperature (far below the boiling point), high vacuum (no-load ≤ 5pa), short heating time (in seconds) and high separation efficiency. It is especially suitable for the separation of substances with high boiling point, heat sensitivity and easy oxidation.

2. It can effectively remove low molecular substances (deodorization of tire oil and plastic oil), heavy molecular substances (decolorization) and impurities in the mixture.

3. The oil temperature is between 100- 120 ℃, the vacuum degree is 200-300pa, and the light gasoline and diesel components are pulled out.

4. The oil temperature is 150- 190 ℃, the vacuum is 20-50pa, and the diesel component is pulled out.

5. The residual oil extracted from processing is sold as a by-product of industrial fuel oil.

6. The rectification equipment and auxiliary facilities of tire oil and plastic oil are sealed, the tail gas is collected and incinerated at high temperature (into the heating furnace for combustion support) for disposal, and there is no "waste gas" discharged during production.

7. This process technology does not require pretreatment of raw crude oil; Sulfuric acid and clay are not used, so there is no "waste residue" discharge.

TECHNICAL DATE

Oil yield as follow (calculated by oil net weight without water):

1. light industry fuel oil :85-90%.

2. Oil quality stander: Non standard diesel

3. High automation and uncomplicated operation, it can operate with only 1 or 2 persons. The time for learning is about 3 to 4 days.

1	Feeding system	8	Cooling Tower
2	Pyrolysis Reactor	9	Extra Gas burning Room
3	Reactor Basement and Bruning Room	10	Sync Gas Purifying System
4	Gas Separator	11	Water Seal
5	Condensers	12	Smoke Clean System
6	Oil Tanks	13	Chimney
7	Carbon Black Discharging System	14	Control Cabinet

Test Value:

NO	Test Item	Test method	Test value	Standard value
1	Viscosity(15c)	ASTM D1298	0.84kg/L	.....kg/L
2	Viscosity lndex(40c)	ASTM D445	3.36cst	1.6-5.8cst
3	PourPoint	ASTM D97	- 19℃	≥0℃
4	Flash Point(open)	ASTM D93	60℃	≥55
5	Water Content	ASTM D95	Trace%vol	≤Trace %vol
6	Sulfur Content	ASTM D1226	0.15%Wt	0.2%Wt
7	Color of distillation	Yellow and transparent

Models of Waste oil distillation

Models designation	Unit	MC-O-5		MC-O- 15	MC-O-C20	MC-O-30	MC-O-50	MC-O- 100
Handling Capacity	Tons /Day	5		15	20	30	50	100
Working Pressure	Mpa	≤0.5
Working vacuum	pa	-5~ -20
Temperatur e	℃	≤350
Workin Noise	dB ( A）	≤85
Power voltage	V	380-480V/50-60Hz
Total Power	KW	80		120	12	140	180	210
Cooling Water	M³	35		40	5	60	80	160
Weight	T	16		19	22	26	46	56
Size	L	m	15	17	17	25	35	45
	W	m	4	6.5	10	12	16	20
	H	m	6	6	6	6	6.5	8
Note	1.we can provide 150-300T/D machine according to customer project requirement;2.we can customize the heating way, such as diesel oil and natural gas.

Fuel Oil Application

When the whole process is over, we can get end-products that have a wide range of applications. For example, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.

CUSTOMER CASE VIDEO

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